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    Classic exhaust for #BMW-E36 / #BMW / #BMW-M3 / #BMW-3-Series / #BMW-3-Series-E36 / #BMW-M3-E36 / #Milltek / #Milltek-Classic-Exhaust-System / #Exhaust-System

    Milltek has released detailed specs on its Classic system for the E36 M3, in both 3.0 and 3.2 guises. These exhausts will fit coupé, cabriolet and saloon models and Milltek also offers system solutions for both the E36 325i and 328i models in the same range.

    The Milltek Classic range for the E36 offers a solution from the downpipe back, bringing aesthetic improvements and power gains along the way.

    A hi-flow catalyst bypass pipe reduces mass by a useful 9.15kg, delivering a helpful performance increase plus an improvement in throttle response.

    Manufactured at Milltek Sport’s own UK factory entirely from #Type-304 stainless steel, the Classic’s cat bypass pipes have been designed primarily for track day or race use, and for markets which don’t require the fitment of catalysts under emission laws. Removing the catalysts will offer the best possible flow rates, although a remap may also be required in some cases.

    The rest of the system is also made from Type-304 aircraft-grade stainless steel, and features high-flow, mandrel-bent pipework, Each one is gas-flow tested to ensure maximum performance throughout the rev-range, and offers a sonorous straight-six exhaust note.

    The finishing touch to this system is the back-box, which can be fitted to either the #Milltek-Classic system, or indeed, in isolation to an OEM front-half, for those enthusiasts looking for an improvement in looks and sound at a cost-effective price. The systems for the 325i and 328i are very similar in design, but offered as half rear systems only. Prices start from £495.97 + VAT (325i/328i half system) and, for more information, visit: www.milltekclassic.com

    The new #Milltek-Classic-exhaust-system exhaust system offers options to fit #BMW-325i-E36 and #BMW-328i-E36 models, as well as the M3.

    Classic rear silencers and cat-replacement silencers for the E36, from Milltek.
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    LIFE ON BOOST
    Turbos make everything better, as demonstrated by this hardcore, stripped-out, 356hp, turbocharged E36 325i. Finished in stunning Atlantis blue and with a turbo strapped to the engine, this E36 325i is a serious piece of kit. Words: Elizabeth de Latour. Photos: Andy Tipping.

    Generally speaking, adding a turbo to something will only make it better. Except if it makes it blow up… But apart from that, from humble turbo diesels to mental turbo drag cars with many thousands of horsepower, turbos make everything better, make people happier and generally make the world a better place. Just look at Brad Wherrett. He started out his motoring life with a Honda Jazz, followed by a modified Polo and a tuned Honda Civic. Then he bought an E36 325i and, understandably, life got better, but then he added a turbo…

    The E36 is 21-year-old vehicle technician Brad’s first BMW, and his profession has endowed him with the skills that make this sort of project somewhat easier than for those of us who can just about tell one end of a spanner from the other. His move from Japanese metal to Bavaria’s finest was seemingly an inevitable one. “The love for BMWs has run through the family for years,” explains Brad. “Since I can remember my dad and brothers have had BMWs – standard ones and modified ones – so I’ve been interested in them from a young age. For my first #BMW I decided to buy an E36 because I always liked the look of my brothers’ ones and I developed a soft spot for them.

    “I found the car on Autotrader, in good condition for its age, but a few dings here and there,” says Brad, “and I quite liked the idea of ‘stancing’ the car on BBS wheels or something similar.” That idea never came to fruition, and we’re glad of it because the end result is something a lot more special. In our humble opinion, we reckon Brad has struck just the right balance between wild and tasteful with his E36. The striking shade of Atlantis blue and the GT spoiler are the most eye-catching elements of the build, even more so than the top of the turbo peeking out of the bonnet cut-out, but it’s actually a pretty subtle car. There’s a lot of matt black elements that tone down that hit of blue and it just looks like a really meaty, purposeful piece of kit, which it most definitely is.

    It wouldn’t seem right talk about anything other than what’s going on under the bonnet of this car first and, usefully, the whole thing lifts off to give an uninterrupted view of what’s happened in the engine bay since Brad took charge of this 325i.
    Six months of work have been poured into the engine you see here, made up of late nights and weekends, but this was not simply a case of strapping a turbo to an M50 and hoping for the best, this engine has been stripped down and fully built to deal with the stresses and strains that forced induction was going to place upon it.

    This recipe for a turbocharged E36 begins with single a Vanos M50B25TU to which you then add M54B30 pistons mated to non-Vanos M50 con rods plus an M52B28 crankshaft. At this point it is a good idea to completely rebuild the engine with new timing chains, guides, tensioners, gaskets and so on because you don’t want to spend all that time building up an awesome engine only to have it break on you. The next step is to add ACL race bearings, ARP head studs, a decompression plate, monster Siemens Deka 630cc injectors and our old friend, the Bosch 044 fuel pump. With all that done, you’re finally ready to add your turbo and Brad opted for a Garrett GT35 twin-scroll snail, sitting on a custom top mount twin scroll exhaust manifold, with a Tial 50mm external wastegate and 50mm blow-off valve, feeding air through custom 3” pipework to a 600x300x76mm FMIC and into the engine via a serious-looking custom intake plenum.

    Brad then handed the car over to JamSport to wire in the ECU Master DET3 engine management and put together a base map. The end result of all that work is 356hp at 10psi of boost, which is a massive 164hp increase over the standard engine’s 192hp, a gain of more than 85%. You can’t be attempting to put that much power down without some suitably beefy transmission upgrades and here Brad has opted for an E36 328i five-speed gearbox with solid mounts, a Clutch.net stage five paddle clutch, braided clutch hoses and a 2.93 limited-slip diff from an E36 328i to help put the power down/do massive burnouts with.

    It’s fair to say that, as good as the stock E36 chassis is, it would struggle to deal with all that extra power, but Brad has not neglected this area of his E36 build. “If I’m honest, I got the TA Technix coilovers cheap and couldn’t say no,” he says. “I do have plans to upgrade them but I’m unsure of what brand to go for yet. I polybushed the car as some bushes were showing signs of wear and I decided to upgrade rather than fit OEM bushes.” This is definitely the way to approach any repairs on a project car and in addition to this, Brad has also added front and rear strut braces. The stock front brakes have been replaced with E46 330mm Brembo discs and pads while the rear brakes have also been replaced with standard-sized Brembo discs and pads.

    “When it came to wheels, I decided on Rota Grid Drifts because I’ve always liked the look they give. I considered something a bit more eye catching but in the end I settled for the Rotas.” The chunky, concave sixspoke design really suits the E36, especially in black against the Atlantis bodywork, and they are wrapped in Yokohama rubber at the rear with Maxxis tyres up front.

    Brad’s approach to the styling was the OEM+ look and it was definitely the right approach as everything he’s done to this car looks good. The M3 body kit gives it the cleaner, more aggressive styling the standard car needs and is further enhanced with the addition of the GT front lip and aforementioned GT rear spoiler. The stock mirrors have been retained but now wear carbon caps and the bootlid has been painted gloss black to match the spoiler. Brad has removed the exterior covers from the headlamps, giving them a more pronounced appearance while at the rear there’s a single, massive, Japanese-style exhaust tip.

    With the overall look and feel of the car, there was only ever really one direction to take with the interior and that was the hardcore, stripped-out route. The rear seats have been given the heave-ho while the fronts have been replaced with a pair of single-piece Corbeau Clubsport buckets with four-point harnesses. Brad has also fitted a deep-dish steering wheel, metal gear knob, an EGT gauge and HKS turbo timer plus the carbon fibre triple gauge panel from a Mitsubishi Evo VIII showing volts, water temp and boost, which looks great mounted below the clock on the centre console. The interior really suits the character of the car and with this much performance on tap, those seats and harnesses are most definitely not for show.

    This E36 is an awesome car. Everything about it looks right, the colour scheme is killer and it’s got a real sense of purpose about it. But the cherry on the top of this delicious slab of Atlantis blue goodness, and Brad’s favourite mod on the car, is the turbo. The fact that so much work has gone into the engine means 356hp is barely scratching the surface of what this setup is capable of and that means there’s scope for more power in the future, a lot more power. Brad is aiming for 550-600whp when the car is fully finished and running spot-on, which is going to be utterly insane and absolutely awesome with it. Whichever way you look at it, one thing’s for certain: everything is better with boost.

    TECHNICAL DATA FILE #BMW-E36 / #BMW-325i-turbo / #BMW-325i-E36 / #M50B25TU / #M50B25 / #M50 / #BMW-M50 / #BMW-325i-turbo-E36 / #BMW-3-Series / #BMW-3-Series-E36 / #BMW / #ECU-Master-DET3 / #M50-turbo / #Garrett-GT35 / #Garrett / #BMW-3-Series-Coupe / #BMW-3-Series-Coupe-E36 / #BMW-E36-Coupe / #BMW-325Ci / #BMW-325Ci-E36 /

    ENGINE 2.5-litre straight-six #M50B25TU / , fully rebuilt including new timing chains, guide tensioners, gaskets etc. M54B30 pistons, M50 non-Vanos con rods, M52B28 crankshaft, #ARP head studs, ACL race bearings, decompression plate, #Siemens-Deka-630 630cc injectors, #Bosch-044 fuel pump, custom top mount twin-scroll turbo manifold, GT35 twin-scroll turbo, 50mm Tial external wastegate, 50mm blow-off valve, 3” custom exhaust, 3” intercooler hardpipes, 600x300x76mm intercooler, custom intake plenum, Toyosports oil catch can, solid engine mounts, ECU Master DET3 engine management

    TRANSMISSION E36 328i five-speed manual gearbox with solid mounts, Clutch.net stage five paddle clutch, braided clutch hose, 2.93 328i limited-slip differential

    CHASSIS 9x17” (front and rear) Rota grid drift wheels with 235/40 (front) Maxxis MAZ1 tyres and 245/40 (rear) Yokahoma Advan AD08R tyres, TA Technix coilovers with adjustable top mounts, front and rear strut braces, polybushed all-round, E46 330mm Brembo discs and pads (front), E36 325 brakes (rear) with #Brembo discs and pads

    EXTERIOR Full Atlantis blue respray, M3 body kit, GT front lip, GT rear spoiler with risers, delensed headlamps

    INTERIOR Corbeau Clubsport bucket seats, four-point harnesses, stripped-out rear seats, dished steering wheel, exhaust gas temperature gauge, Mitsubishi Evo VIII carbon fibre gauge panel, HKS turbo timer

    THANKS The Paint Shop in Bruntingthorpe and JamSport in Northampton
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    THE LOST CITY

    A pair of nicely-modded UK E36 Tourings finished in rare Atlantis blue.

    Atlantis blue is a rare colour, so to find two E36 Tourings in the hue and both on the UK’s scene is pretty special – especially when they’ve been modified too. Words: Ben Koflach /// Photos: Gary Hawkins

    If we had to name a car that’s gained a lot of popularity on the modified scene lately it would have to be the E36 Touring. Sure, the Coupé is undoubtedly the king of the modified E36 generation, but the Touring has been finding a stronger following than ever before. The estates, for whatever reason, often seem to be better looked after, and with plenty of engine options available there’s a car out there for everyone. The reason they’ve been getting stronger on the scene, though, is perhaps partly due to these two. The Atlantis blue pair are both quite different despite their shared hue – we found out more about them and their owners, Oliver Ross and Dips Amin.

    Ollie’s #BMW-328i-SE / #BMW-328i-SE-E36

    Of the two Tourings you see before you here, Ollie’s could perhaps be described as the longtermer. He’s had it for almost six years now, and in that time he’s completely transformed it into the ultimate all-rounder.

    Being a family man and needing to use the car every day, it had to do everything well, and he’s certainly achieved that.

    When purchased, the rare Atlantis blue Touring already had some goodies fitted, namely an M Tech front bumper and rubstrips, black kidney grilles and 18” MV2 wheels from an E46. From the factory it had white indicators all-round and a full leather interior with Individual piping, so as you can imagine it looked pretty good to start with!

    As you may have guessed, Ollie had some different plans for it. In the long-term, he knew he had a couple of rust issues to tidy up, but in the meantime he set about changing the rolling stock and improving the 2.8’s soundtrack. Unfortunately Ollie’s first wheel change didn’t exactly go to plan – he managed to source some Schnitzer reps going cheap. Being one of his favourite wheel designs he snapped them up; unfortunately part of the cheapness was due to the fact that he was buying blind. See where this is going?


    Yep, you guessed it – the offset of the wheels was far too low, meaning that they were a completely unviable solution. “I was absolutely gutted!” said Ollie. “Dips PM’d me on the DRIVE-MY forum, saying that he could roll my arches – but I didn’t want that. Dips bought the wheels from me at the price I paid – this was my first dealing with Custom Cars. Most of my work is now done by them, the standard is so high that I will happily travel two hours to get work done there.”

    With the wheels gone to a good home, Ollie just got on with what he could – he had a second-hand custom exhaust sitting around, which he simply had to fit. It actually had upswept #DTM-style tailpipes and posed a few fitting problems; nothing Ollie and a good mate of his couldn’t tackle, however. A couple of the mounting bolts needed tweaking to allow fitment, while the style of the exhaust was also changed. Using an angle grinder the upswept parts of the exhaust were cut off, with the remaining pipes left in a staggered tip formation and finished off with a touch of filing. “I don’t know what brand it is,” Ollie said, “but it’s damn loud!”

    Though understandably happy with the exhaust, Ollie still had that wheel disaster in his mind. It was all about to change, though, as he ordered a set of 8.5x18” #BBS-GT -RS replicas for the Tourer. They look mighty good, as you can see, but there was a series of touches planned for the 2011 season…

    Ollie had been lucky enough to pick up a pair of M3 mirrors, a Raid steering wheel and a few other cool touches, though the main addition was Hottuning coilovers; none of the new parts, however, cost Ollie too much thanks to his various contacts and a keen eye for a deal. Indeed, the same can be said for almost every part of the build.

    A Storm gear knob was sourced soon after, meaning the Touring was treated to quite some makeover. Pressed steel plates were added, too, followed by one of our favourite details on this Touring, colour-coded BBS centre badges, which were sourced through a fellow DRIVE-MY forum member.

    Many of you will have no doubt seen the Touring at shows throughout 2011 but it was in preparation for this year that Ollie really stepped things up a notch…

    As well as a set of M3 side skirts and a rear bumper, Ollie sourced a spoiler, M3 front bumper mesh and intake trumpets. Booked into Custom Cars so that Dips could work his magic, it was also the perfect opportunity for the various small bubbles of rust and other imperfections to be eliminated. The front roundel was removed and smoothed at the same time. Inside, a JVC DVD headunit was added, as well as screens linking to it in the headrests, perfect for keeping the kids happy.

    To keep Ollie happy too, more power was needed to keep his right foot entertained, no matter which pedal it was pushing down on. For the right-hand pedal, the popular M50 manifold conversion was carried out, along with the fitment of a big bore throttle body, while finishing off the under-bonnet appearance is a US M3 engine cover and colour-coded strut brace end plates.

    A recent dyno run over at BW Chiptune suggests that it’s making a very healthy 222.8bhp. And the upgrade for the middle pedal? That’s an E46 330i front brake setup, consisting of 325mm ATE discs (up from 286mm) and beefier calipers than the standard E36 affair.

    Ollie’s final touch, and one that really makes his E36 stand out, is the gold centres on the wheels. Inspired by Robbie Langelier’s BMW E30 3-Series, he had Dips lay down those perfect golden coats, making them really stand out and contrast with the Atlantis blue to great effect.

    Subtly smoked front indicators complete the exterior, while Ollie played a clever trick for the final interior touch. He managed to strike up a deal with a mate of his who happens to be a handy seamstress. Being a cookery teacher by day, he’s pretty good with a stove to say the least, so he baked her a cake in exchange for her redoing the stitching on his gaiters in an Atlantis blue- matching thread – a very neat touch.

    The last addition in the story so far is M3 door sill trims, which are genuine parts he managed to get second-hand from an M3 saloon. “They’re £90 each from the dealers – there was no way I was paying that!” he laughed. They make a perfect addition, especially considering Ollie’s future plans.

    “I’ve wanted to put an M3 engine in for some time,” he said. “It’s become a case of not if but when. Even my kids Megan and Dylan always ask about when I’ll do the M3 conversion – they adore the Touring.”

    Being able to keep the whole family happy is no mean feat, but the fact it’s been managed with this E36, and on a budget, proves that nothing is impossible.

    Dips’ 323i

    In comparison to Ollie’s lengthy build, the time scale of Dips’ Touring is minuscule – it was turned around in just a week! That makes it no less effective mind you. As a serial parts hoarder and a man with all the skills and owner of Custom Cars, this was simply an exercise in turning a standard Tourer into something very effective indeed.

    “I’d spent the show season working on customer’s cars at my company Custom Cars and so hadn’t actually built anything for myself,” Dips told us. “When this Atlantis Touring came up it was just too good to say no – at the time Ollie’s was the only other one on the scene, so once I’d checked he didn’t mind and promised to do it differently, I went to collect it. My good friend Richard Ansari came with me to collect it from Somerset. It only cost £1000 and started as a basic 323i manual – you can’t be fussy if you want a rare colour like Atlantis.”

    With the Players show just around the corner, Dips had his work cut out, and so got straight into turning the Touring into a show-worthy stunner. “The boys down at HTS Motorsport really helped me out – I was so busy with customer cars and rims still that I just didn’t have the space. They were absolutely fundamental in bringing it all together,” Dips revealed.

    The helping hands at HTS kindly fitted the interior you see before you. Dips sourced it on eBay and Sunny at HTS had it fitted after two days of work – to say it looks better than the black cloth previously fitted would be a real understatement. A Storm gear knob, custom gaiters and an M-Tech steering wheel are the only additions other than that extended cream and champagne cow-hide – you’ll probably have noted that even the headliner was swapped.

    “To be honest most of the car was pretty plain sailing,” Dips explained. “It’s actually quite a simple car compared to some of the other projects I’ve had, but everyone seems to love it.” Part of what made it simple was the fact that all of the bodywork, and indeed the wheels, were already in Dips’ collection. But more on that later – there were quite a few steps to be taken before it was ready to be put back together. JOM coilovers were fitted, and the arches were treated to a roll so that they’d be more homely for the planned footwear. The exhaust was also swapped for a full T304 stainless item, including the manifold, which was purchased very cheaply from eBay. “It needed a bit of fabrication work from Sunny to get it fitted perfectly, but it looks and sounds really good,” Dips added. 6000k HIDs, angel eyes and Brembo brake components completed the first part of the makeover – from then on it was time to raid Dips’ hoard and get busy with the paint gun.

    Ultra-rare parts are one of Dip’s speciality, which was fortunate as, after all, he’d promised to go down a different look to Ollie’s Touring and that meant he couldn’t use M3 parts. The route he’s chosen is to use an AC Schnitzer kit, consisting of front and rear bumpers as well as mirrors. He’s after the side skirts to complete the set, but in all honesty it looks good without them.

    Of course, the new parts needed painting to match the Atlantis blue finish, which Dips carried out as well as smoothing the front and rear roundels. “The base car was really good, so we only needed to paint the bits we added, the bonnet, bootlid and lower quarters,” Dips explained. “Kos then spent two days detailing it. We were up until 2am the night before Players to get it ready!”

    The final step was the wheels; classic RH Toplines in 8.5x17” and 10x17” are pretty hard to come by, and with some fairly substantial tyre stretch they’ve been made to fit rather nicely indeed. In fact, the fronts have even been spaced out 15mm to match the boundary-pushing rear fitment.

    “I can’t keep spending money on this Touring – it owes me £5.5k so far, which isn’t too much, but I really need to get on with my other 17 projects!” Dips laughed. Don’t think this is the end of his plans for E36 Tourings, mind you – he’s also got a Sierra red 328i which will be getting some pretty spectacular treatment in the coming months.

    This one may have had a quick turnaround, but it’s fair to say it looks spectacular – whist keeping it distinctively different look to Ollie’s – Dips certainly kept his promise.

    By themselves these Tourings look stunning, but together they’re even better.

    Custom stitching and Champagne leather – a nice combination!

    DATA FILE #BMW-E36 / #BMW-E36-Touring / #BMW-325i-E36 / #BMW-325i-Touring-E36 / #BMW-325i-Touring / #BMW-325i / #BBS

    ENGINE AND TRANSMISSION: 2.5-litre straight-six #M52B25 , custom painted covers, full T307 stainless steel exhaust including headers. Standard transmission with short-shift kit

    CHASSIS: 8.5x17” (front) and 10x17” (rear) RH Toplines shod in 205/40 and 235/35 Falken tyres respectively, 15mm front spacer. JOM coilovers. #Brembo discs and pads all-round

    EXTERIOR: #AC-Schnitzer front bumper, AC Schnitzer rear bumper, AC Schnitzer electric mirrors, front numberplate blank, smoked front and side indicators, smoked foglights, all-red rear lights, bonnet and bootlid debadged, M3 rubstrips (colour-coded), 6000k HIDs and angel eyes

    INTERIOR: Extended cream/champagne leather interior, black leather gaiters with custom blue stitching, dog guard, Storm gear knob, #M-Tech steering wheel

    THANKS: Custom Cars, HTS Motorsport, Jason at BW Chiptune, Kos for the detail work before every show and shoot, all the forum boys and girls for the support and all the boys for their running around

    Ollie’s aim to keep the whole family happy has been met thanks to his series of mods.

    DATA FILE #BMW-328i-E36 / #BMW-328i-Touring-E36 / #BMW-328i-Touring / #BMW-328i /

    ENGINE: 2.8-litre straight-six #M52B28 / #M52 / #BMW-M52 , #M50 manifold conversion, big-bore throttle body, debaffled airbox, US M3 engine cover, stainless steel cat-back exhaust with customized tips. Five-speed manual gearbox, short-shifter

    CHASSIS: 8.5x18” #BBS-GT-RS replica wheels with polished lips and gold centres, gold valve caps and custom centre caps, 225/40 Falken 452s. Hottuning coilovers. E46 330i front brake conversion with #ATE discs and Pagid pads, OEM rear brakes

    EXTERIOR: M3 front bumper, M3 mesh with colourcoded air trumpets, M3 splitter, M3 rear bumper, rear diffuser adapted to fit exhaust, M3 side skirts, M3 electric mirrors, M3 bumpstrips, debadged bonnet, gloss black kidney grilles, smoked front indicators

    INTERIOR: Standard black leather with Individual Atlantis blue piping, Raid steering wheel, Storm Motorwerks gear knob, custom stitching on gaiters, M3 sill covers

    THANKS: Dips and Kos and Damien at Tyreweb in Ashford, Eleanor from work and all the guys on the #Drive-My and e36coupe forums but ultimately to Lucy (wife) and Megan and Dylan (kids) for their time and patience
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