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  •   C Gooch reacted to this post about 11 months ago
    BMW E46 M3 SMG Issue

    / #BMW-M3-SMG-E46 / #BMW-M3-E46 / #BMW-M3-SMG / #BMW-M3 / #BMW-SMG / #BMW

    I thought I’d write in with a query about my car to see if anyone has any suggestions – or if BMW Car’s resident expert, Andrew Everett (my favourite writer), has any thoughts?

    I have a #2005-BMW-M3-Convertible-SMG-E46 with the #SMG-transmission and approximately 80,000 miles. It has had the usual issues associated with these cars but I still love it – once you’ve learned how to drive with SMG I strangely prefer it to a manual.

    It’s had the boot floor reinforced, the Vanos system rebuilt at Mr Vanos in Darlington (www.mrvanos.com) and the dreaded SMG problem (almost) fixed. The gearbox decided it didn’t want to choose every gear when asked so I drove it to my local BMW dealer recently in Cumbria (used for over 30 years). They looked and diagnosed the hydro-electrical actuator as the problem, unfortunately after this was replaced it still didn’t ix the issue. The detent springs on the gearbox were then replaced and finally gears could be selected with a final bill of £4500. I drove it home and all seemed almost fine with life.

    I only use my M3 for longer journeys. After two weeks of it not being used, for the first five minutes first gear was met with some vibration and reluctance for drive to engage. As if the clutch or flywheel were not being engaged properly. All other gears were fine. This problem was not there before the initial SMG problem (the original clutch and flywheel were not replaced). After a few miles the problem disappeared and taking of in first gear was totally fine. I’m not an aggressive driver, I’m mechanically sympathetic to my car and the SMG selector is always left in the middle setting. As for Sport mode... I enjoy having my licence too much so it’s never used.

    I again left the car sitting for a couple of weeks and was met with the exact same problem with first gear. Before I return to my BMW dealer (and yet another bill) I was wondering if anyone could shed any light on this issue?
    • This could be a few things.... We spoke to ex-BMW Master Tech Barry Sheward at BMR Performance (www.bmrperformance.co.uk). Firstly, you need to beThis could be a few things.... We spoke to ex-BMW Master Tech Barry Sheward at BMR Performance (www.bmrperformance.co.uk). Firstly, you need to be taking this back to the dealer that did all the work as it’s clearly not right. For £4500 we guess it’s had either the actuator on the gearbox replaced or the SMG pump under the inlet manifold/airbox – or both. If it’s on the original clutch then this may be the problem – even if the clutch plate still has meat on it, it could be dragging on the gearbox input shaft splines due to a build-up of dirt on the clutch release fork, the plastic pivot and the metal release bearing sleeve will all be very well worn by now. The release bearing wears a groove on it and can stick. The flywheel should be alright at 80k.
      The first thing is to get the fault codes read – these need to be proper BMW codes and not just generic P codes, the clutch should be bled through twice as well. If no fault codes are showing then it is bound to be a mechanical wear issue, and a new clutch with all the parts mentioned above need replacement; clutch kit, clutch fork, release bearing sleeve and plastic pivot pin.
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  •   Bob BMW reacted to this post about 3 years ago
    PIERS’ E46 330i TOURING / #BMW-E46 / #BMW-330i-Touring / #BMW-330i-Touring-E46 / #BMW-330i-E46 / #BMW / #BMW-3-Series / #BMW-3-Series-E46 / #BMW-3-Series-Touring / #BMW-3-Series-Touring-E46/3 / #BMW-3-Series-Touring-E46

    As promised I am finally getting on with re-suspending the old girl! The old subframe that I pulled apart too long ago was taken down to Trestan, a powder coating specialist local to me in Southampton. They have been around for years and do a top-quality job. It was interesting going down there and seeing all the different things they were doing for customers: big brakes, railings, BMX bike frames, wheels and motorcycle frames. If it’s metal they will strip it and coat it!

    One of the things that I am really enjoying about my journey with cars is the people I am meeting and how there is a community in all things metal and powered by fossil fuels! My buddy from the garage with the T-Rex arms has just finished his bike build with Attitude Cycles in Southampton.

    We have joked that he had to have a custom build in order to deal with his shortcomings! Mickeytaking aside, his bike is awesome and I got to go down and have a look around Attitude Cycles, total respect, blown away with what they do! With everything powder coated I have started getting bearings in with the aid of Preston the press at KWR. B and B Components have again sorted out all of the wheel bearings and new Meyle lower control arms and tie rods, they really are a super-easy internet company to deal with! Once I have completed the initial work of preparing everything, one day with Kirk at KWR should see the whole shooting match on the car. Exciting stuff!

    It is going to be a bit of a journey into the unknown… Will things be too extreme? Will I have ruined my comfortable daily? Getting a bit lower, staying flatter, greater control, I think those will be a given. Once this is all done, I think you know what will be next on the list of things to do… more power! Oh and the UUC shifter has bedded down and I love it, it just works!

    No powder coating job too big or too small for Trestan.
    Subframe and E30 Touring wheels prior to powder coating.
    Looking shiny and new after powder coating.
    Fitting bearings an easy job with help from Preston the press.
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